Insulated Enameled Wire
Product Description
Professional Enameled Wire Processing Services: Building the Foundation for Your Electromagnetic Components
Changzhou Dehong Conductor Technology is dedicated to providing comprehensive custom insulated enameled wire solutions. We not only produce high-quality base conductors but also possess advanced insulation coating and finishing capabilities to ensure every meter of enameled wire delivers stable and reliable performance in your critical applications.
Core Processing Capabilities
We handle a broad spectrum of conductor sizes, with diameters covering 50 $\mu$m to 1.30 mm. Based on your electrical and mechanical requirements, we select the most suitable insulation coating materials, including:
▪ Polyurethane (UEW): Features excellent solderability, allowing for direct welding without the need for prior film removal.
▪ Polyesterimide (EIW): Provides good mechanical and electrical strength, serving as a reliable choice for general-purpose scenarios.
▪ Polyamide-imide (AIW): Offers superior thermal shock resistance and chemical stability, meeting demanding requirements for Class F to Class H applications.
▪ Specialty Coatings: Functional coatings are available upon request for process wire, jewelry/fashion wire, LED lighting wire, musical instrument strings, decorative wire, and self-lubricating wire.
Technical Characteristics & Quality Assurance
We recognize that the quality of the insulation layer directly determines the performance and lifespan of the final product. Therefore, we strictly control the following key indicators:
▪ Uniform Coating Thickness: Ensures stable dielectric strength and a consistent finished outer diameter.
▪ Superior Flexibility and Ductility: Guarantees the insulation film will not crack or break during winding or bending.
▪ Precise Thermal Ratings: Product classes range from Class B (130°C) to Class H (180°C) and above, ensuring long-term stability at designated operating temperatures.
▪ Comprehensive Electrical Insulation: Provides reliable interlayer insulation to effectively prevent inter-turn short circuits.
Our entire production process is governed by an ISO 9001-certified Quality Management System. In addition to standard dimensional, resistance, and tensile testing, we provide reliability verification such as dielectric voltage-withstand tests and salt spray experiments to ensure compliance with REACH, RoHS, and DFARS.
Customization & Diverse Applications
We offer deep customization services where you can select:
▪ Conductor Materials: Such as pure copper, silver-plated copper, and various resistance alloys.
▪ Insulation Colors: Standard or custom colors for easy circuit identification and production management.
▪ Packaging: Support for multiple spool types or precision cut-to-length services.
Broad Application Fields
Our custom enameled wire serves two primary dimensions:
1. Precision Industry & Electronics
A key material for high-performance transformers, inductors, micro-motors, and electromagnetic components in aerospace, defense, medical devices, and automotive electronics.
2. Creative & Fashion Industries
Acting as a medium between technology and art through rich colors and excellent formability:
▪ Crafts & Jewelry: Ideal for metal wire sculptures and personalized jewelry (rings, bracelets).
▪ Musical Instruments: Used for string instrument coil windings and anti-corrosion decorative treatments for strings.
▪ Fashion & Decoration: Applied as 3D embroidery thread for high fashion and accessories.
▪ LED & Ambient Lighting: Serving as internal interconnects that match lighting design themes.
With over 30 years of expertise, we provide full-process support from material selection and color customization to final delivery. Contact us to turn your creative vision into reality.
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Inheriting the Spirit of Craftsmanship to Forge Military-Grade Excellence
Contact Information
Contact: Manager Shi
Tel: 86-13815010681
Tel: 86-519-86755292
Fax: 86-519-86756526
Email: stone578@163.com
Address: Building 9, No. 16 Luofu Mountain Road, Xinbei District, Changzhou City, Jiangsu Province
